1550 Axle

Upgrading from the stock axles becomes an issue when you start to play hard.  If you really want to go out and run with the big guys, or compete, 1/2 ton axles aren't going to last long. So 1 ton drive train is the way to go, what if you already have 1 ton axles and they are not enough, or you want an ultra strong rear steer set up?

Well, you could get Rockwells or Mog axles, but the cost of the axles them selves, custom wheels, a revamped suspension to accept your new hard ware, adds up, not to mention the weight of those monsters.

Sunray Engineering has come up with a great solution.  It combines the proven strength of the Ford 9" center section, with an all new custom outer assembly that is rated to take 1100 more foot pounds of abuse than even the revered Dana 60.

The new 1550 is built with your current set up in mind, as well as strength.  It can be fitted with all of the mounting brackets for popular applications and will use bolt patterns from 5 on 5.5 up.

We start with the knuckles, the inner is made of 1" bent steel plate. This particular housing is for a custom rear steer application.

 

The outer knuckle and spindle seen here with the hub, u-joint, yokes, and shafts.  The double splined inner and outer shafts are made from 4340 alloy.  Notice also the tapered bearing is replacing the king pin or ball joints, for ease of steering, longevity, and strength.

Here you see the 1550 yoke and U-Joint up against the Dana 60.  The yoke and U-Bolt design are stronger than conventional axle shafts, one because of their sheer size, and two because the U-Bolt keeps the cup from turning in side its self, which causes deflection and ultimately failure.

Once assembled it is easy to see how massive the assembly is, however it still fits in a 15" wheel.  Notice the large caliper and rotor, and the high steer option.


Ready for final paint and install.

1550 Axle